Re: My 11 build
Posted: Wed Apr 03, 2019 7:44 pm
You will be in for a slight surprise when you find that the bonnet doesn't fit well with the lights installed.
Also, you will have to be careful that the tires don't knock off the headlight sockets. This is not a problem in most of the cars, if you have side exit sockets.
You may have to space the buckets or head light adjust rings forward a little on washers or spacers.
The problem with the bonnet fit is that the bonnet is flexible around the hinge plates, and will collapse with the weight of the lights.
I had to fit a gusset between the brackets and the body to make sure that the bonnet held its shape and closed as intended, with all the fasteners lining up.
There is a picture of this in my albums, using a fiberglass board cut to fit. I don't recommend using that material. Too heavy and hard to work with (it eats band saw blades).
You can use carbon/composite/glass/foam core material from the hard core race parts suppliers, cut to the contour of the unloaded bonnet, inside at the brackets. 'Glass it in place. Start with a cardboard cut out and shape your piece of foam core.
I would do this prior to fitting the lights, or remove them first.
Also, you will have to be careful that the tires don't knock off the headlight sockets. This is not a problem in most of the cars, if you have side exit sockets.
You may have to space the buckets or head light adjust rings forward a little on washers or spacers.
The problem with the bonnet fit is that the bonnet is flexible around the hinge plates, and will collapse with the weight of the lights.
I had to fit a gusset between the brackets and the body to make sure that the bonnet held its shape and closed as intended, with all the fasteners lining up.
There is a picture of this in my albums, using a fiberglass board cut to fit. I don't recommend using that material. Too heavy and hard to work with (it eats band saw blades).
You can use carbon/composite/glass/foam core material from the hard core race parts suppliers, cut to the contour of the unloaded bonnet, inside at the brackets. 'Glass it in place. Start with a cardboard cut out and shape your piece of foam core.
I would do this prior to fitting the lights, or remove them first.